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Vacuum casting parts are integral components of various marine structures. Due to their ability to withstand harsh environmental conditions, resistance to wear and tear, and high structural integrity. From the manufacturing of turbine wheels to aerodynamic propeller manufacturing they contribute to maximizing efficiency, reliability, and sustainability in maritime propulsion systems. Further in this article, we will explore, how manufacturers by using this advanced manufacturing technique produce vacuum casting parts for the turbine Wheel of the marine turbocharger.
Rotor Assembly Balancing via Lost-Wax Vacuum Casting Parts
Exceptional balance and reliability are essential in marine turbochargers where components operate at high RPMS under significant load conditions. The precision casting procedure of the lost-wax casting process ensures uniform material distribution without any porosity. This will minimize areas of uneven weight distribution in the overall structure which can lead to an imbalance. The manufacturing process of rotor assembly begins with the creation of a wax pattern. Which is designed as per the design of the rotor. This wax pattern is then coated with a refractory material so that it will form the shape of the mold and create an impression of the mold. Once the mold structure is completely designed, it will be heated until the wax pattern is melted completely and a hollow cavity is left behind that truly mirrors the shape of the original pattern.
After that molten metal which is mostly high-strength alloys like nickel-based super alloys or titanium alloys is used. These materials are chosen for their high strength and resistance to wear and tear. The molten metal is poured under vacuum conditi… Read More
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